Kia Georgia CEO talks supply chain disruption and the coming electric vehicle age

Stuart Countess
Kia Georgia president and CEO Stuart Countess speaks at the Georgia Chamber's Future of Georgia Seminar Feb. 22. (Emil Moffatt/WABE)

It’s been a busy start to the year for the Kia production factory in West Point, Georgia.

In the midst of  supply chain issues and labor shortages, the plant introduced a new president and CEO.

Stuart Countess spoke to WABE’s “All Things Considered” Tuesday at the Georgia Chamber’s “Future of Georgia Summit” at Georgia Tech.

The conversation started around the 2023 Kia Sportage subcompact SUV, which, just this month, became the fourth vehicle model produced here in Georgia.

“It provides us with some flexibility to adjust to whatever the consumer demand is. If they want large SUVs, mid-size, smaller SUVs, it just allows us to flex very easily and keep the entire plant at maximum capacity,” said Countess.

Kia had to halt production multiple times in 2021 because of a shortage of semiconductor chips. But overall, production was at record levels last year, according to Countess. With more than 350,000 vehicles produced at the facility each year, he notes that the West Point plant makes more than half of all Kia vehicles sold in the U.S.

But it hasn’t been business-as-usual over the last year. Countess says in the past, production schedules were planned well in advance. Now, he’s forced to evaluate the schedule on a weekly — and sometimes daily basis.

“That’s a little bit of an abnormal process, but we’ve found a way, at least in our facility, to manage that,” said Countess. “But I think more importantly, it’s how we communicate it to our team members so that they can understand why we’re having to make these shifts in production schedules.”

Countess says the shortage of semiconductor chips remains among the biggest supply chain issues.

“We’ve seen some levels of improvements, but certainly there needs to be more,” Countess said of the semiconductor chip shortage. “The challenges going forward are going to be as we move to electrification, [vehicles] are going to require more semiconductors, so that’s going to require more capacity.”

During this month’s Super Bowl, Kia unveiled its EV6 electric vehicle. Those cars won’t be produced in Georgia for now. But with analysts projecting major strides in EV adoption in the next 8-10 years, Countess knows the days of the plant only producing gas-powered cars may be numbered.

“I think what it really, truly means for West Point, Georgia, is preparing ourselves. As in any business, the plans develop over what the need is,” said Countess. “But our goal and our responsibility at our facility is to prepare the workforce so that we’re ready when [Kia] headquarters says ‘we want you to implement this vehicle.’”